Shutdowns and Maintenance

Shutdowns

Comprehensive shutdown solutions, from asset reviews and scoping and from planning through to execution followed by and continuous improvement services.

Mechanical Maintenance

Ongoing maintenance services across an array of disciplines to suit client requirements.

Electrical Maintenance

A diverse range of electrical site maintenance and installation services.

Conveyor Maintenance

Conveyor and Bulk Materials Handling (BMH) maintenance services inclusive of regular on-site inspections, roller changeouts, etc. for efficient operational performance.

Shutdowns

Comprehensive shutdown solutions, from asset reviews and scoping and from planning through to execution followed by and continuous improvement services.

Mechanical Maintenance

Ongoing maintenance services across an array of disciplines to suit client requirements.

Electrical Maintenance

A diverse range of electrical site maintenance and installation services.

Conveyor Maintenance

Conveyor and Bulk Materials Handling (BMH) maintenance services inclusive of regular on-site inspections, roller changeouts, etc. for efficient operational performance

Warrikal delivers large scale shutdown and maintenance solutions with unmatched expertise.

Shutdowns Execution

Warrikal’s extensive equipment management, significant capital investment, skilled and diverse workforce, and precise forecasting capabilities enable us to deliver reliable, efficient shutdown services that minimise downtime and maximise operational productivity.

We provide expert management and innovative solutions for maintenance tasks across shutdowns of any scale. With specialised housing, tooling and an internal transport division, we ensure rapid mobilisation and seamless execution.

Our comprehensive shutdown services include:

  • Complete Shutdown Preparation/Execution
  • Shutdown Scoping and Scheduled Development
  • Shutdown Planning and Coordination
  • Major Equipment Repairs and Overhauls
  • Rope Access
  • Scaffolding
  • Electrical
  • Blast and Paint
  • Conveyor Maintenance
  • Conveyor Idler and Roller Replacements/Changeout
  • Precision Maintenance Team
  • Gearbox Replacements
  • Car Dumper
  • Train Load Out
  • Jaw Crusher Refurbishment
  • Pulley Replacements
  • Laser Alignment
  • Chute upgrade and Liner Replacements
  • Vibrating Screen Replacement
  • Screen Panel Maintenance
  • Vibe Feeder Replacement and Maintenance
  • Apron Feeder Refurbishment
  • Complete Asset Assessment and Inspection
  • Belt Feeder Refurbishment and Maintenance
  • Valving and Pipe Replacements
  • Structural Remediation and Repairs
  • Hydraulic Maintenance
  • Lubrication Services
  • General Mechanical Fitting and Boiler making
  • On site Boiler Making and Fabrication
  • Shuttle Inspections and Maintenance

Maintenance

Warrikal has developed and continuously refined maintenance management systems that deliver exceptional safety, efficiency and cost-effectiveness. Our unwavering commitment to operational excellence ensures thorough inspections and proactive issue resolution, safeguarding your assets and maximising operational performance.

Warrikal specialises in comprehensive mechanical maintenance, delivered by a team of highly skilled tradespeople and technicians. With extensive experience across multiple Maintenance Service Agreements, we provide reliable support for all aspects of mechanical maintenance and shutdowns.

Our services include:

Shutdown Support

  • Shutdown Scoping and Schedule Development
  • Shutdown Planning and Coordination
  • Plant Inspections and Reporting


Mechanical Maintenance

  • Boiler Making
  • Mechanical Fitting
  • Lifting and Rigging


Preventative Maintenance Programs

  • Fixed Plant Inspections
  • Lubrication and Greasing
  • Wear Parts Replacement
  • Electrical System Checks


Reactive Maintenance

  • Breakdown Response
  • Emergency Repairs


Condition Monitoring

  • Vibration Analysis
  • Thermography
  • Oil Sampling


Overhaul and Refurbishment

  • Major Component Overhauls
  • Refurbishment Services

Precision Mechanical and Rotating Equipment

Warrikal delivers operational excellence through efficient, reliable precision mechanical fitting and maintenance services. Anchored by a steadfast commitment to safety, quality, continuous improvement and the use of advanced technologies, we consistently achieve outstanding project outcomes.

Warrikal offers a comprehensive range of precision mechanical fitting and maintenance services including:

  • Machinery and Equipment Install
  • Precision Component Replacement
  • Alignment Services
  • Pump Overhaul and Refurbishment
  • Gearbox Replacement
  • Large Pulley Replacement and Alignment
  • Reactive Maintenance
  • Machining Services

Conveyor Maintenance

Warrikal is a highly capable specialist in shutdown and maintenance services, including bulk materials handling. Our expert teams assess, diagnose, protect, repair, reinforce and monitor assets with precision and care, delivering comprehensive conveyor maintenance solutions tailored to each client’s unique needs.

Warrikal has specialised equipment and tooling containers designed to safely and efficiently complete conveyor maintenance.

Our team provides services including:

  • Idler / idler frame replacement
  • Idler / Frame Upgrades and
  • Retrofits
  • PDS Management
  • Reliability Monitoring
  • Conveyor Systems
  • Inspections / Reporting
  • Conveyor Auditing
  • Materials Auditing
  • PDS Management
  • Preventive Maintenance
  • Strategy Support
  • Emergency Repairs
  • Soft skirt and hard skirt replacement
  • Structural surveys and conveyor re-alignment to assist with tracking correction
  • Pulley replacement